The OM-2 winding machine is designed for winding round conductive wires with a diameter of 2 to 8 mm with polymer tapes.
Composition of the machine:
KOUP-1000P Console-type drive pay-off device. The rewind speed is controlled by a compensator. Reel lifting is mechanized - 1 pc.
ВЦО-2.08У Compensator for wire tension and speed control - 2 pcs.
О2-30 Semi-tangential tape wrapper for 2 mugs with insulating material - 1 pc.
TG-800 Caterpillar traction with measuring device - 1 pc.
KPUP-1000 Console-type receiving device. The winding speed is controlled by a compensator. The device is equipped with a screw spreader with adjustment of the spreading step from the electronic control system. Reel lifting is mechanized - 1 pc.
OM-2.68 Electronic machine control system - 1 pc.
|Diameter of wrapped cores, mm||from 2 to 8|
|Wrapping pitches, mm||from 2.5 to 40|
|Discreteness of setting the winding pitch, mm||0.1|
|Number of circles with insulating film in a wrapper, pcs||2|
|Insulating film circle dimensions:|
|Outside diameter||up to 300|
|Ribbon width||4 to 20|
|Belt thickness||0.012 to 0.2|
|Tape tension, g||300…4000|
|Maximum wrapper head speed, min-1||700*|
|Wrapping line speed, m/min||up to 28**TR>|
Wrapper drive - from individual el. AC motor. The winding pitch is set from the operator panel (located on the main control panel mounted on the caterpillar traction). The wrapper is equipped with a tape break sensor.
* In case of uneven threading of the wrapper, the speed should be reduced to 350 rpm.
** The line speed depends on the wrapping pitch and the speed of the wrapping head.
|Spool web diameter, mm||560...1000|
|Reel neck diameter, mm||from 200|
|External coil width, mm||310-500|
|Central hole, mm||106, 127|
|Reel weight, kg, max||1000|
|Installed drive power, kW:|
|Wire spacing, mm||1.5…7.5|
|Discreteness of nesting pitch setting, mm||0,1|
The spreader drive is a geared motor with asynchronous el. motor and encoder mounted on the spreader screw. The spreader ensures winding of the TPZh without damaging the tape layer.
|Cable pulling working area length, mm||8000|
|Maximum pulling force, kg||500|
|Air pressure in the customers pneumatic network, MPa||at least 4|
|Traction drive||el. engine|
|Number of pulleys in upper block, pcs||2|
|Number of pulleys in the lower block, pcs||1|
|Pulley diameter, mm||380|
|Wire tension, N||5…80|
|Overall dimensions, m||0.87х0.40х1.580|
|Device weight, kg||80|
|Measurement error of length gauge no more than||1%|
|Speed meter error no more than||5%|
The machine control system is based on a Siemens controller and an operator panel.
The machine is manufactured in the right version. The wire runs from right to left, the insulator stands facing the machine. Equipment painting color - blue, rotating parts - yellow.